Metal Dome Attachment for Improved Production Efficiency

Metal Dome Attachment for Improved Production Efficiency

The challenge of individually pasting single metal domes for large-scale production has led to inefficiencies, time consumption, and potential inaccuracies in positioning. To address these issues, Shanyo has developed a solution tailored to meet customer demands for improved production efficiency and reduced difficulty.

Current Issue:

• Specification: Metal dome, 450gf, φ12, H0.282mm
• Current Method: Domes are vertically pasted individually using tweezers.
• Time-consuming and labor-intensive
• No positioning station, leading to potential skewing
• Inefficient for increasing demand

Solution: Panel Pasting
To streamline the production process, we recommend transitioning to a panel pasting method with metal domes arranged in a 6*8 configuration. This method allows multiple domes to be pasted simultaneously, significantly enhancing production efficiency and reducing labor.

Advantages of Panel Pasting:
1. Increased Efficiency:

• Multiple domes can be pasted at once, reducing the overall time required.
• The 6*8 configuration (48 domes per panel) accelerates the pasting process.

2. Improved Accuracy:

• Panels provide a consistent and accurate placement, minimizing skewing.
• Positioning is predefined, ensuring uniform application across all domes.

3. Reduced Labor and Difficulty:

• Less manual handling reduces the physical labor involved.
• Simplifies the process, making it easier for operators to manage large volumes.

4. Customer Satisfaction:

• Meets customer requirements for efficient production methods.
• Enhances the quality and consistency of the final product.

Implementation Steps:
1. Design the Panel: Create a panel layout that holds 48 domes in a 6*8 grid.
2. Material Preparation: Ensure that metal domes are pre-attached to the panel with the specified force (450gf), diameter (φ12), and height (H0.282mm).
3. Positioning: Use precise alignment techniques to ensure each dome is accurately positioned on the panel.
4. Adhesive Application: Apply a uniform adhesive backing to the panel, ensuring easy and secure pasting onto the target surface.
5. Testing and Validation: Conduct trials to verify the effectiveness of the panel pasting method, making any necessary adjustments.

Transitioning to a panel pasting method for metal domes will streamline the production process, improve efficiency, and meet increasing demand with consistent quality. This approach aligns with customer requirements and supports scalable production.

For more information or to discuss custom configurations, please contact Shanyo directly. We are committed to providing solutions that enhance your production capabilities.