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Membrane Switch Keyboard

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Membrane Switches

The membrane switch is an operating system that integrates key functions, indicating components, and instrument panels. It consists of four parts: panel, upper circuit, isolation layer, and lower circuit. When the membrane switch is pressed, the contacts of the upper circuit deform downward and make contact with the plate of the lower circuit. After releasing your finger, the contacts of the upper circuit bounce back, the circuit is disconnected, and the loop triggers a signal. The membrane switch has a rigorous structure, beautiful appearance, and good sealing performance. It has the characteristics of moisture resistance and long service life. It is widely used in electronic communications, electronic measuring instruments, industrial control, medical equipment, the automobile industry, smart toys, household appliances, and other fields.

Basics of Membrane Switch: Structure

There are two main structures

Raised structure:

The switch button is slightly raised, slightly higher than the panel, forming a 3D membrane switch. The convex is helpful to stimulate the operator’s sensitive touch, to help the operator accurately determine the position of the button, and to improve the recognition speed. The convex membrane switch can be designed into a variety, improving the decorative effect of the product and achieving a perfect appearance.

Flat structure:

A flat structure was common in the initial stage of the membrane switch. The buttons on the membrane switch simply use color to express position, shape, and size. The accuracy of the operation can only be identified by the operator’s vision, and there is no appropriate feedback information to indicate whether the fingers press the effective range of the switch to make it work, thus affecting the confidence of the whole machine monitoring and control, and the speed of operation as well.

What is Membrane Switch?

Membrane switch, also known as a light tactile keyboard, adopts an overall sealing structure composed of flat multi-layers. It is a kind of optical, mechanical, and electrical integration that seals the key switch, panel, mark, symbol display, and lining together. New electronic components are a fundamental change in the appearance and structure of electronic products. They can replace the buttons of conventional discrete components and perform operating system tasks more reliably.

Membrane switch are waterproof, dustproof, oil-proof, harmful gas corrosion resistant, stable and reliable performance, lightweight, small in size, long life, easy to assembly, and assembly, the panel can be washed without the characters being damaged, rich in colors, beautiful appearance, etc. advantage. Use membrane switches to make your products more contemporary. The main type of membrane switch is a membrane switch panel, which is made of a rigid or flexible printed circuit board as a base, installed with touch or non-touch buttons, and then covered with plastic (polycarbonate PC, polyester PET) printed with colorful decorative patterns. etc.) is an electronic component composed of a thin membrane switch that integrates switching functions and decorative functions. It is a new type of human-computer dialogue interface. The connection between the switch circuit and the whole machine can be accomplished by welding or plugging.

Membrane Switch Keyboard Classified by Structure

Long service life but non-tactile;

  • Film convex touch type:

Has a good tactile feel, but has a relatively short service life;

  • Convex frame non-touch type:

Beautiful appearance, strong three-dimensional sense, but no touch;

  • Convex frame touch type:

The appearance is beautiful, has a strong three-dimensional sense, and has a tactile feel;

  • Surface embossed touch type:

Type (a): When the design is improper, it is easy to have a two-stage phenomenon, but the panel is damaged and the electrical performance is still there;
Type (b): There is no two-stage phenomenon, and there are few structural layers, which is more economical. If the panel is damaged, the electrical performance will not exist;

  • Metal shrapnel type:

Type (a): It is the most basic and commonly used structure. The shrapnel plays the role of both touch and line;
Type (b): has a complex structure and is used in situations where there are many and dense shrapnel and no jumpers are required. The shrapnel is placed on the upper line, the conductive surfaces of the upper and lower lines are upward, and the upper line needs to be punched. When this structure is turned on, the four legs of the shrapnel are not in the same plane as the center point, and there are “two sections”. At the same time, the shrapnel is often in an excessively concave state. After a long time, the shrapnel will not rebound, so it is not recommended;
Type (c): The shrapnel is placed on the upper line and only plays a tactile role. The conductive surface of the upper line is downward and the conductive surface of the lower line is upward. If there are “two sections”, it is not recommended;
Type (d): The shrapnel is placed on the lower line, and there are traces on both the upper and lower wires. The shrapnel not only functions as a tactile sensation but also connects the upper and lower lines; it is used when the shrapnel is dense and does not have jumps. In the case of wires, the structure is simpler than type (b). When designing, attention should be paid to routing the circuit to avoid the four legs of the shrapnel to ensure there is no short circuit.

  • Luminous body shape:

Be sure to open the bottom plastic mold;
(a) The LED circuit and the lower circuit are on the same layer: the structure is simple, but if the height of the selected LED lamp is higher, the LED lamp will lift the panel. At this time, the LED window on the panel should be convex or the surface adhesive layer should be thickened. The thickness makes it thicker than the thickness of the LED lamp;
(b) The LED circuit and the lower circuit are on different layers: The structure is complex, but the LED window does not have to be convex, but the area above the LED light must be hollowed out to prevent light from passing through the LED light hole. Note: When wiring the wiring at this time, you need to avoid wiring around the LED light hole.

  • Half-fold type:

This type can avoid jumpers and does not require drilling holes so that the conductive surface can be downward. The disadvantage of this structure is that the lines are easily broken at the fold.

  • Waterproof type of inner and outer frames:

The outer frame is a closed frame with no wiring. It protects the inner frame and prevents moisture from entering the casing from the outlet groove.

Membrane Switches Keyboard
FAQs

Frequently Asked Questions

Q1: What materials are used in Shanyo membrane Switch keyboards?
  • Shanyo uses high-quality materials such as polyester or polycarbonate films, conductive inks, and adhesive layers in the production of their membrane keyboards.
Q2. Analysis of common failure modes and causes of membrane switch products?
  • Keyboard panel unresponsive
  • Phenomenon:
    There is no action when lightly tactile the keyboard panel. You must press the keys completely to make full contact before there will be a response.
    Reason:
    The resistance of the product is too large and the response is not sensitive.

    Q3. Membrane keyboard switch keyboard appears on and off?
  • Phenomenon:
  • The keyboard panel turns on and off irregularly when in use. After this phenomenon occurs, shake the product terminals or re-plug and unplug, and it will return to normal.

  • Reason:
  • The product terminals are not pressed tightly, resulting in poor contact.

    Q4. The entire row of membrane key switch is unresponsive?
  • Phenomenon:
  • After the product is installed, one or more rows of key are unresponsive.

  • Reason:
  • A. After the upper and lower line terminals were pinned in the same direction, there were pins in different directions that had poor contact with the product line, causing the entire row of buttons to become unresponsive.
    B. The lead wire of the product was excessively bent during installation, and the circuit at the bend was broken, causing all the keys on the circuit to become unresponsive.
    C. Due to improper protection, the wiring at the lead-out was cut off, causing the keys to become unresponsive.
    D. The pin slot is deformed and has poor or no contact with the straight pin after installation.

    Q5. Why does the product start on its own?
  • Phenomenon:
  • The keyboard panel malfunctions after installation.

  • Reason:
  • A. There are granular objects on the mounting surface of the membrane switch keyboard or there are bubbles wrapped around it due to uneven pushing, which will push up the base of the product, causing it to start on its own.
    B. There are creases on the keys on the membrane switch panel, making the keys more sensitive.

    Q6. Membrane switches keyboard rebound is sluggish?
  • Phenomenon:
  • The membrane switch panel will have continuous movements or repeated sounds after the operation is completed.

  • Reason:
  • Due to improper operation during production, rubber particles remained on the keys. When operating the keys, the rubber particles will adhere to the upper and lower wire pieces, resulting in slow rebound, continuous movement, or repeated sounds.

    Q7. Membrane Switches Issues to note during assembly?
    • Testing or operating buttons before product assembly must be carried out on the platform to avoid the key being broken or products equipped with a metal dome causing the snap dome to dent.
    • Before packaging, the mounting surface should be smooth and clean, without oil, dust, or other foreign matter.
    • The product cannot be scratched with sharp or hard objects to avoid scratches on the lines or surface.
    • Do not use corrosive liquids to wipe the product.
    • Products using silver filaments must not be bent, otherwise the silver filaments will wrinkle and cause poor appearance.
    • When plugging and unplugging the terminals of the membrane switch panel and the straight pins, you must hold the housing of the terminals with your hands.
    • If the product needs to be torn off and reinstalled due to inaccurate placement or other circumstances, the angle between the product and the mounting surface should not be greater than 30° to avoid creases on the product.
    Q8. What materials are used in Shanyo membrane switch keyboards?
    Shanyo uses PC (Polycarbonate) and PET (Polyester), ink (conductive ink, insulating ink, matte ink, and color ink) when producing membrane keyboards.

  • Conductive ink: silver paste, carbon paste, and silver-carbon mixed paste.
  • Insulating ink: plays an insulating role and is generally used for jumper insulation and entire surface insulation.
  • Matting ink: window matting, panel matting.
  • Color ink: Due to different materials, the inks used are also different. They are divided into inks for PC materials and inks for PET materials. ) and adhesive layers and other high-quality materials.
  • Q9. Can I customize the design of the membrane switches keyboard ?
    Yes, Shanyo offers a variety of customization options, including colors, graphics, and key shapes. They can also customize the circuit layout and other technical aspects of the keyboard.
    Q10. Is the Shanyo membrane switches keyboard suitable for use in harsh environments?
    Yes, Shanyo membrane switches keyboard are designed to withstand harsh environments, including exposure to dust, liquids, and extreme temperatures.
    Q11. What applications are Shanyo membrane switches keyboard suitable for?
    Shanyo membrane switches keyboard are suitable for a variety of applications, including industrial equipment, medical equipment and consumer electronics.
    Q12. What are the advantages of using Shanyo membrane switches keyboard?
    Some of the advantages of using a Shanyo membrane switches keyboard include cost-effectiveness, enhanced performance, durability, user-friendliness, and customization options.
    Have a question not answered in the FAQ.

    How Can We Help?

    In addition to our Quote Form, we are always available for an in-person meeting or conference call to discuss the design and project in greater detail.

    SHANYO’s sales force extends across the entire country, so please contact us directly and we will put you in touch with your local sales representative. Complimentary samples of our products are also available upon request.

    We have a team of skilled engineers ready to support you in your product development journey from prototyping to production.

    When you’re ready to start your next project, simply upload your 3D CAD design files, and our engineers will get back to you with a quote as soon as possible.

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    Contact Details
     

     
    Address:
    Factory No. 20, Tianhe Industrial Park, No. 252 Weihe Road, Qingdao Economic and Technological Development Zone

    Weihe Road, Qingdao Economic and Technological Development Zone

    Shandong, China, 2665

    Tel:

    +86-15764238133

    Email:

    shanyonod@gmail.com

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