기능
혁신적인 디자인부터 세심한 유지보수까지, 고객의 비전에 맞춘 탁월한 결과를 제공합니다.
I. Internationalized quality management system
Shanyo has created a digital quality control system to ensure product quality through innovative means: It uses load testers from Japan’s AIKOH ENGINEERING for intelligent inspection; The environmental laboratory, through the independently developed multi-dimensional testing scheme, has increased the efficiency of reliability tests such as salt spray and thermal shock by 40%, ensuring that product quality always stays at the forefront of the industry.
Advanced automated equipment and strict quality control ensure industry-leading precision and reliability.The right handling procedures prevent deformation or damage to the delicate components, ultimately guaranteeing consistent actuation forces and tactile responses.
II. R&D Innovation Capabilities and Technological Advantages
Dome Sheet & Dome Arrays
Self-developed automatic DOME SHEET laminating & inspection systems for one-stop solutions. In-house mold & tooling processing department for full self-production.
Metal Dome Series
Independent R&D and stamping of metal domes with multiple patents. Made of special stainless steel from South Korea's POSCO and verified by the independently developed fatigue testing technology, it has passed the life test of 2 to 5 million cycles, with performance far exceeding industry standards.
Precision Stamping Parts
The unique CAD/CAM intelligent design system and mold flow analysis algorithm control the tolerance within ±0.005mm, providing key components for fields such as aerospace.
Optical-grade Light Guide Plates
Relying on the independently developed laser mold hot pressing technology, the light efficiency uniformity reaches over 95%, successfully breaking the international technological monopoly.
FPC Flexible Circuits
While introducing equipment from Orbotech in Israel, the independently developed circuit optimization algorithm achieves a minimum line width of 25μm, promoting the iterative upgrade of flexible electronics technology.
Automotive Electronic Components
With the high-temperature resistance technology certified by IATF16949, it can operate stably in extreme environments ranging from -40°C to 125°C. Behind it are more than 10 material modification technologies innovatively developed by the company.
CUSTOMER REVIEWS
III. Precision Stamping Service
Precision stamping is a highly accurate metalworking technique used to create custom-shaped metal parts with very tight tolerances, often using automated machinery and custom-designed dies. It is favored for its ability to produce parts with consistent quality and high precision, making it suitable for industries needing complex and accurate components.
Qingdao Shanyo Precision Electronic Technology Co., Ltd. has been deeply involved in the field of precision stamping for 20+ years, focusing on the research and development and mass production of high-precision metal domes, dome arrays and microelectronic components. Our 0.003mm tolerance control technology meets the stringent requirements of industries such as medical equipment, automotive electronics, and consumer electronics.
Shanyo has strict quality inspection standards, and we have passed ISO and RoHS inspection and certification. Our precision stamping services produce complex designs with high accuracy, ensuring each part meets exacting standards.
Why choose Shanyo’s precision stamping services?
Micron-Level Accuracy
Employing imported servo presses (30-200 tons) and advanced progressive die technology from Japan, South Korea, etc., ensuring repeat positioning accuracy of ±0.003mm, guaranteeing dimensional stability for high-precision electronic components.
Product innovation
Through the development of die structure design and proprietary surface treatment processes, the dome actuation lifespan is more than 5 million actuations . And develop and produce precision hardware stamping products made of stainless steel (SUS301), beryllium copper alloys, phosphor bronze, aluminum alloys and other materials.
Full-Process Quality Assurance
Equipped with CCD vision system, 100% online monitoring of various precision dimensional requirements of products.
IV. Automated Production System
Intelligent Assembly Solution for Electronic Components
The automated production system independently developed by Shanyo integrates precision stamping, die-cutting, SMT mounting and other processes to achieve the integrated assembly of metal snap domes and FPC, and the yield rate is increased to 99.8%.
1. Automated Precision Stamping and Die Cutting of Metal Snap Domes
hrough the automated precision stamping equipment, the shape of metal snap domes can be stamped out quickly and accurately on the metal sheet. This equipment ensures that each metal domes has the correct dimensions and shape with minimal tolerance, avoiding errors caused by human operation.
The automated die-cutting process ensures that the cut edges are clean, and the shapes are consistent, with less waste. Automation speeds up production, reducing human error and ensuring that each piece meets the required standards for assembly.
2. Precise Positioning and Efficient Assembly of Metal Dome Arrays
Automated equipment can accurately arrange the metal domes at a certain space and angle through a precise transmission and positioning system. It greatly improves the yield rate of metal dome arrays and reduces human error.
3. Precision Inspection · Intelligent Quality Control
Our company utilizes advanced CCD automatic dome inspection systems, equipped with high-resolution imaging and AI algorithms to achieve 360° defect detection with an accuracy of ±0.01mm. This ensures superior sealing performance and structural integrity for every product.
V. Precision Die Cutting
다이 커팅은 다이 커팅 머신을 사용하여 재료를 다양한 모양과 크기의 제품으로 절단하는 가공 기술입니다. 고효율, 정밀성, 맞춤화라는 장점이 있어 제조 및 생활의 다양한 분야에서 널리 사용되고 있습니다.
다이 커팅은 컴퓨터, 컴퓨터 액세서리, 전자제품, 자동차, 항공우주, 디스플레이, 가구, 가전제품, 장난감, 정형외과, 의료, 계측, 조명, 사무기기, 금속 제조 등 다양한 분야에서 활용되고 있습니다.
일부 다이 컷 테이프에는 접착, 결합, 장착, 밀봉, 고정, 부착, 차폐, 개스킷, 차폐 보호, 고정 위치 지정, 방음, 음소거 및 완충 절연 등의 용도가 있습니다.
정밀 다이 커팅은 자동 또는 반자동 공정으로 금속 스냅 돔 및 기타 전자 부품을 생산하는 데 더 효율적이고 빠르며 정밀 다이 커팅의 초기 비용은 효율성, 속도 및 우수한 품질로 쉽게 회수 할 수 있습니다.
Why Choose Shanyo’s Die Cutting Tape?
사용자 지정 기능
다이 커팅 테이프는 특정 요구 사항에 따라 사용자 정의할 수 있으며 다양한 응용 시나리오에 맞게 다양한 모양과 크기로 절단할 수 있습니다. 따라서 특정 디자인 요구 사항을 더 잘 충족할 수 있습니다.
정확성
다이 커팅 공정을 통해 테이프를 원하는 모양과 크기로 정밀하게 절단하여 정확성과 일관성을 보장할 수 있습니다. 이는 엄격한 크기와 모양 요구 사항이 있는 애플리케이션에 중요합니다.
효율성
다이 커팅 테이프의 가공 공정은 비교적 빠르고 대량 생산이 가능하여 작업 효율을 높일 수 있습니다. 이는 전자 제조, 포장 등과 같이 테이프를 광범위하게 사용해야 하는 일부 산업에서 특히 중요합니다.
적응성
다이 커팅 테이프는 다양한 소재와 접착제에 적용할 수 있으며, 다양한 용도에 따라 적절한 재료를 선택할 수 있습니다. 예를 들어, 일부 특수한 표면이나 환경 조건에서는 특정 접착제나 기질을 선택해야 할 수 있습니다.
미학
다이 커팅 테이프는 깔끔하고 정밀한 외관을 제공하여 핏을 더욱 아름답게 만들 수 있습니다. 가전제품, 자동차 등과 같이 제품 외관에 중점을 두는 일부 분야에서는 이것이 중요한 고려 사항이 될 수 있습니다.
기능
일부 다이 커팅 테이프에는 빛 차단, 전도성, 방수 등과 같은 특수 기능이 있습니다. 특정 용도에 따라 해당 기능이 있는 다이 커팅 테이프를 선택하면 더 나은 성능을 제공할 수 있습니다.