能力
革新的なデザインからきめ細かなメンテナンスまで、お客様のビジョンに合わせた卓越した結果をお届けします。.
I. Internationalized quality management system
Shanyo has created a digital quality control system to ensure product quality through innovative means: It uses load testers from Japan’s AIKOH ENGINEERING for intelligent inspection; The environmental laboratory, through the independently developed multi-dimensional testing scheme, has increased the efficiency of reliability tests such as salt spray and thermal shock by 40%, ensuring that product quality always stays at the forefront of the industry.
Advanced automated equipment and strict quality control ensure industry-leading precision and reliability.The right handling procedures prevent deformation or damage to the delicate components, ultimately guaranteeing consistent actuation forces and tactile responses.
II. R&D Innovation Capabilities and Technological Advantages
Dome Sheet & Dome Arrays
Self-developed automatic DOME SHEET laminating & inspection systems for one-stop solutions. In-house mold & tooling processing department for full self-production.
メタルドームシリーズ
Independent R&D and stamping of metal domes with multiple patents. Made of special stainless steel from South Korea's POSCO and verified by the independently developed fatigue testing technology, it has passed the life test of 2 to 5 million cycles, with performance far exceeding industry standards.
Precision Stamping Parts
The unique CAD/CAM intelligent design system and mold flow analysis algorithm control the tolerance within ±0.005mm, providing key components for fields such as aerospace.
Optical-grade Light Guide Plates
Relying on the independently developed laser mold hot pressing technology, the light efficiency uniformity reaches over 95%, successfully breaking the international technological monopoly.
FPC Flexible Circuits
While introducing equipment from Orbotech in Israel, the independently developed circuit optimization algorithm achieves a minimum line width of 25μm, promoting the iterative upgrade of flexible electronics technology.
Automotive Electronic Components
With the high-temperature resistance technology certified by IATF16949, it can operate stably in extreme environments ranging from -40°C to 125°C. Behind it are more than 10 material modification technologies innovatively developed by the company.
CUSTOMER REVIEWS
III. Precision Stamping Service
精密スタンピングは、多くの場合、自動化された機械とカスタム設計された金型を使用して、非常に厳しい公差でカスタム形状の金属部品を作成するために使用される高精度の金属加工技術です。安定した品質と高い精度で部品を製造できるため、複雑で正確な部品を必要とする産業に適しています。.
青島山陽精密電子科技有限公司は20数年来、精密スタンピングの分野に深く携わっており、高精度金属ドーム、ドームアレイ、マイクロ電子部品の研究開発と量産に注力しています。当社の0.003mm公差制御技術は、医療機器、自動車用電子機器、家電製品などの業界の厳しい要求を満たしています。.
Shanyoは厳しい品質検査基準を設けており、ISOとRoHSの検査と認証に合格しています。当社の精密スタンピングサービスは、複雑なデザインを高い精度で製造し、各部品が厳格な基準を満たすことを保証します。.
なぜシャンヨの精密プレス加工サービスを選ぶのか？
ミクロンレベルの精度
輸入サーボプレス（30-200トン）と日本、韓国などの先進的な順送型技術を採用し、±0.003mmの繰り返し位置決め精度を確保し、高精度電子部品の寸法安定性を保証する。.
製品革新
金型構造設計と独自の表面処理プロセスの開発により、ドーム作動寿命は500万回以上である。また、ステンレス（SUS301）、ベリリウム銅合金、リン青銅、アルミニウム合金などの精密金物プレス製品を開発・生産している。.
全工程品質保証
CCDビジョンシステムを搭載し、100%は製品の様々な精密寸法要件をオンラインで監視します。.
IV. Automated Production System
Intelligent Assembly Solution for Electronic Components
The automated production system independently developed by Shanyo integrates precision stamping, die-cutting, SMT mounting and other processes to achieve the integrated assembly of metal snap domes and FPC, and the yield rate is increased to 99.8%.
1. Automated Precision Stamping and Die Cutting of Metal Snap Domes
hrough the automated precision stamping equipment, the shape of metal snap domes can be stamped out quickly and accurately on the metal sheet. This equipment ensures that each metal domes has the correct dimensions and shape with minimal tolerance, avoiding errors caused by human operation.
The automated die-cutting process ensures that the cut edges are clean, and the shapes are consistent, with less waste. Automation speeds up production, reducing human error and ensuring that each piece meets the required standards for assembly.
2. Precise Positioning and Efficient Assembly of Metal Dome Arrays
Automated equipment can accurately arrange the metal domes at a certain space and angle through a precise transmission and positioning system. It greatly improves the yield rate of metal dome arrays and reduces human error.
3. Precision Inspection · Intelligent Quality Control
Our company utilizes advanced CCD automatic dome inspection systems, equipped with high-resolution imaging and AI algorithms to achieve 360° defect detection with an accuracy of ±0.01mm. This ensures superior sealing performance and structural integrity for every product.
V. Precision Die Cutting
Die cutting is a processing technology that uses a die-cutting machine to cut materials into products of various shapes and sizes. It has the advantages of high efficiency, precision, and customization, and is widely used in various fields of manufacturing and life.
Die cutting adaptability means they are found in computers, computer accessories, electronics, automotive, aerospace, displays, furniture, appliances, toys, orthopedics, medical, instrumentation, lighting, office equipment, and metal manufacturing, to name a few.
Some die cut tape applications include bonding, joining, mounting, sealing, fastening, attaching, shielding, gaskets, shielding protection, fixed positioning, soundproofing, muting, and buffer insulation.
Precision die cutting is an automatic or semi-automatic process, it’s more efficient and faster in producing metal snap domes and other electronic components, The initial cost of precision die cutting is easily recouped by its efficiency, speed, and superior quality.
Why Choose Shanyo’s Die Cutting Tape?
カスタマイズ性
Die cutting tape can be customized according to specific needs and cut into various shapes and sizes to suit different application scenarios. This makes it better able to meet specific design requirements.
精度
Through the die cutting process, the tape can be precisely cut into the desired shape and size, ensuring accuracy and consistency. This is important for applications that have strict size and shape requirements.
効率
The processing process of die cutting tape is relatively fast and can be produced in large quantities to improve work efficiency. This is particularly important in some industries that require extensive use of tape, such as electronic manufacturing, packaging, etc.
Adaptability
Die cutting tape can be adapted to various substrates and adhesives, and the appropriate materials can be selected according to different applications. For example, some special surfaces or environmental conditions may require the selection of specific adhesives or substrates.
Aesthetics
Die cutting tape can provide a neat, precise appearance, making the fit more beautiful. In some fields that focus on product appearance, such as consumer electronics, automobiles, etc., this may be an important consideration.
Functionality
Some die cutting tapes have special functions, such as light-blocking, conductive, waterproof, etc. Depending on the specific application needs, choosing a die cut tape with corresponding features can provide better performance.