Custom Die Cut Foam
Shanyo provides die cut foam with customized cutting shapes and configurations for various applications and industries. We are an die cut foam expert and a leading supplier of die cut foam components. Many substrates can be used in closed-cell and open-cell configurations. According to your application, we will find a foam solution that meets your needs.
By providing custom die cut foam through Shanyo, you will enjoy the following benefits：
- The overall decline in manufacturing costs
- Free to focus on other production areas
- Deliver ready-to-use foam components
- Eliminate rework and scrap costs
- 100% available die cut foam parts
- There is no production bottleneck for large foam parts orders
- Save mold repair costs
- Reduced machinery and maintenance costs
- Reliable supply of stock materials
Usually, we can use edge cut materials to reduce the cost of your molded parts further. Our fast quotation response time provides accurate and fast pricing information for your foam die cutting requirements.
Custom Die Foam lamination
Our custom foam die cutting lamination capabilities allow us to apply pressure-sensitive adhesives to specific areas of your die cut foam to meet your specific specifications. You can rely on Shanyo precision equipment and production technology to provide a consistent foam composition, and it is exactly what you need.
Custom Die Cut Foam
Die Cut Foam are used widely in many sectors such as automotive, building and construction, electrical appliances, furniture, office equipment, marine, transportation, and more as washers, gaskets, spacers, footers, sealers, insulators, pad and dampeners. The surface of die cut foam & rubber can come with or without adhesive.There are many types of foam materials to suit your applications:-CR Sponge (Chloroprene rubber sponge) EPDM Foam (Ethylene Propylene Diene Monomer foam) EVA (Ethylene vinyl acetate foam) PE Foam (Polyethylene foam) PU Foam (Polyurethane foam)
How Can We Help?
In addition to our Quote Form, we are always available for an in-person meeting or conference call to discuss the design and project in greater detail.
SHANYO’s sales force extends across the entire country, so please contact us directly and we will put you in touch with your local sales representative. Complimentary samples of our products are also available upon request.
We have a team of skilled engineers ready to support you in your product development journey from prototyping to production.
When you’re ready to start your next project, simply upload your 3D CAD design files, and our engineers will get back to you with a quote as soon as possible.
200,000+ Unique parts produced
3000+ Companies served
60+ Countries shipped
20+ Years of Experience
Anpassningsbarhet
Die cut foam can be customized according to specific needs and cut into various shapes and sizes to suit different application scenarios. This makes it better able to meet specific design requirements.
Noggrannhet
Through the die cutting process, the foam can be precisely cut into the desired shape and size, ensuring accuracy and consistency. This is important for applications that have strict size and shape requirements.
Efficiency
The processing process of custom die cut foam is relatively fast and can be produced in large quantities to improve work efficiency. This is particularly important in some industries that require extensive use of foam, such as electronic manufacturing, packaging, etc.
Adaptability
Die cut foam can be adapted to various substrates and adhesives, and the appropriate materials can be selected according to different applications. For example, some special surfaces or environmental conditions may require the selection of specific adhesives or substrates.
Aesthetics
Die cut foam can provide a neat, precise appearance, making the fit more beautiful. In some fields that focus on product appearance, such as consumer electronics, automobiles, etc., this may be an important consideration.
Functionality
Some die cut foam have special functions, such as light-blocking, conductive, waterproof, etc. Depending on the specific application needs, choosing a Die cut foam with corresponding features can provide better performance.
Cost Effectiveness
In mass production, the custom and processing costs of die cut foam are relatively low, especially when large quantities of foam of the same shape and size are required.
In summary, die cut foam is chosen to meet specific needs and improve efficiency and adaptability, while achieving better appearance and functionality. The specific choice will depend on factors such as application scenarios, technical requirements, and economic considerations. If you could provide more background information or a specific application, I could explain in more detail why die cut foam would be appropriate in that situation.
Let our die cut designers work with you to plan your die cut foam requirements and optimize the number of identical shapes on the board for maximum usable quantity. As a custom die cut foam manufacturer, Shanyo can provide various adhesive solutions in various colors, shapes, sizes, lengths, and thicknesses. contact us!
Characteristics of die cut products
Efficient and fast
På grund av användningen av mekaniserad och automatiserad produktion har stansade produkter egenskaperna hög produktionseffektivitet, stabil produktkvalitet och kontrollerbara kostnader. Samtidigt kan den produceras och bearbetas i stora mängder och är lämplig för storskalig produktion.
High precision
Die-cutting products can achieve precise control of product size, shape, and dimensions, and can meet the accuracy requirements of plate angle, roundness, hole spacing, etc. Diversified product processing can be achieved through different die-cutting molds.
Customizable
Die-cutting products can be flexibly customized, and die-cutting molds can be designed and produced according to product requirements to meet the different needs of printing, packaging, electronics, toys, medical, and other industries.
Comsumer
Bärbara produkter för träning
Industriell
Medicinsk
Flyg- och rymdindustrin
Militär
What are the Processes for Die Cut Products?
Because the die cutting process is simple, it is suitable for small or large-batch production. In industrial applications, the machine may be located directly downstream, and the starting material may be the output product of a previous process. Die cutting machines also have many features that make them a versatile and useful asset. In addition to cutting, it can perform other operations such as shaping, perforating, and scoring. The process is accomplished in a single or series of strokes on a press.
Flatbed, rotary, and semi-rotary die-cutting machines are considered industrial-scale die cutting machines and are designed for thicker, stiffer substrates and are capable of producing parts quickly Because the die-cutting process is simple, it is suitable for small or large-batch production. In industrial applications, the machine may be located directly downstream, and the starting material may be the output product of a previous process. Die cutting machines also have many features that make them a versatile and useful asset. In addition to cutting, it can perform other operations such as shaping, perforating, and scoring. The process is accomplished in a single or series of strokes on a press. Flatbed, rotary, and semi-rotary die-cutting machines are considered industrial-scale die cutting machines and are designed for thicker, stiffer substrates and are capable of producing parts quickly die cutting.
Basic Die Cutting Process
Die Cut Foam
Die cutting comes in many shapes and forms, and here are three main processes for you so you can determine which die cutting process to use for your custom labels. The three processes we will explore below are flatbed, rotary, and semi-rotary.
Flatbed Die Cutting
Flat die cutting is a fast, efficient, and cost-effective way to produce simple parts. The process includes the use of a steel ruler mold, which consists of a series of metal strips or blades, the shape of which meets the parameters of the required parts. The cutting mold is connected to a hydraulic press or a mechanical press. Place the plate with a groove in the shape of the part as a female mold or a lower mold with an ejection material. The cutting action includes stacking the raw materials on the board and squeezing the mold and the board together.
Flatbed die-cutting machines use hydraulic presses and other lifting systems to press the die against a sheet of material. Generally speaking, flatbed die cutting is used for low-volume projects and larger-sized products. Flatbed molding machines tend to be better suited for heavier materials over 1/8 inch thick, such as felt, fiber, fabric, and metal, than most label materials.
Since it is a simple process, die cutting is suitable for low or high-volume manufacturing. In industrial applications, the machine may be located directly downstream, while the starting material may be the outgoing product from a preceding process. The die cutting machine also has many capabilities, making it a versatile and useful asset. It can perform other operations aside from cutting, such as forming, perforating, and scoring. The process is done on a press through a single or series of strokes. Flatbed, rotary, and semi-rotary die cutters are considered industrial-scale die cutting machines, designed for thicker and more rigid substrates able to produce parts at a fast turnaround. Meanwhile, manual and digital die cutting equipment are utilized to create simple and accessory parts. Its production rate is relatively slower and therefore suitable for low-volume orders.
The flatbed die cutting method is suitable for cutting thicker paper or multiple sheets of paper because it can exert greater force. A variety of materials can be processed using a flatbed die-cutting machine, and soft and semi-hard materials of different thicknesses can be processed. Flat die-cutting can be used for batch or semi-mass production, suitable for processing small production orders and large parts. Several sub-processes must be completed to use flat die-cutting to produce high-quality finished parts, as described below:
Flatbed Die Cutting Machine
Rotary and Semi Rotary Die Cutting
Both rotary and semi-rotary types use rollers to feed long rolls and sheets of flexible material through the machine so they can be attached to the rolling dies of magnetic rollers and cut into the material.
Shanyo engineers found the half-rotation to be better suited for cutting labels because its design makes it more efficient at sharing custom labels. In the semi-rotary process, the cylindrical die rolls in a single direction, but the press moves the web back and forth as it cuts, allowing the printer to make multiple cuts on the web using a single roller. This process reduces the number of times the web needs to pass through the die-cutting system. Complete more complex cuts faster than standard rotary settings and improve turnaround time on print projects. After the roll is cut, the excess material is pulled away, leaving only the label.
Rotary and semi-rotary die cutting machines can use either solid molds or flexible molds.
A solid mold is a steel cylinder with the design built into the mold body, while a flexible mold is a thin steel plate that is bent around a magnetic cylinder. This makes flexible molds cheaper, which is great for businesses looking for custom molds for their labels.
Få gratis ritningsdesign
Kontakta oss
Är du ett handelsföretag eller ett tillverkande företag?
- Vi är en professionell tillverkare av metallkupoler, vi har vår egen fabrik och vi är baserade i Qingdao, Kina, Shanyo Precision Electronic Technology Co, Ltd. är en professionell tillverkare av mobiltelefoner och digitala produktkomponenter. Företaget grundades 2004 och har mer än 200 anställda. Huvudverksamheten tillämpas inom konsumentelektronik, fjärrkontroller, mobiltelefoner, bilar, medicinsk vård, smarta produkter, utomhusprodukter etc. De viktigaste produkterna är metallkupoluppsättning, fjärrkontrollknappar, stansning, LGF, UV-stötar, FPC, panelknappar, PCB-linjer, flexibla tunnfilmslinjer etc. Qingdao-fabriken täcker en yta på mer än 3.500 kvadratmeter. För närvarande har det kontor i Shenzhen, Shanghai, Taiwan, Malaysia och Singapore, som fullt ut genomför den globala marknadsföringsstrategin. sälja till södra Europa (10.00%), hemmamarknaden (10.00%), norra Europa (10.00%), Centralamerika (10.00%), Västeuropa (10.00%), Östeuropa (10.00%), Sydamerika (10.00%), Nordamerika (10.00%), Sydasien (5.00%), Sydostasien (5.00%), Östasien (3.00%), Oceanien (3.00%), Mellanöstern (2.00%), Afrika (2.00%). Totalt finns det cirka 51-100 personer på vårt kontor.
Hur begär jag prover på era produkter?
- Lagerprover: Om du betalade fraktkostnaden kan vi tillhandahålla gratisprover åt dig.
- Anpassade prover: Vi kommer att erbjuda dig 5 st gratisprover efter att vi fått installationskostnaden.
- För att begära produktprover, vänligen maila oss på shanyonod@shanyo.com.
Hur begär jag en offert?
- Du kan enkelt begära en offert genom att fylla i vårt offertformulär eller genom att skicka ett e-postmeddelande till oss på shanyonod@shanyo.com.
Hur kan vi garantera kvaliteten?
- Vi bearbetar och producerar produkter i strikt överensstämmelse med råvarulistan.
- Många av våra ingenjörer har många års erfarenhet och är mycket ansvarsfulla.
Alltid ett förproduktionsprov före massproduktion;
Alltid slutbesiktning före leverans.
Och videobekräftelse av packning med kunden.
Kan du erbjuda OEM-service?
- Visst okej, vi har kryddat OEM-serviceupplevelse.
Vad är ledtiden för provet?
- Det tar 2-7 arbetsdagar beroende på.
Hur snabbt kan jag få offerten?
- 30 minuter ~ 24 timmar beror på.
Hur gör jag en beställning?
- Vänligen berätta för oss ditt material, konstverkdesign, logiskt kretsschema, storlek, yta, användning etc. Det är bäst att skicka oss designritningarna eller proverna och andra detaljerade uppgifter, och sedan kommer vi att anpassa metallkupolen och metallkupoluppsättningen enligt dina krav.
Vilka tjänster kan vi erbjuda?
- Accepterade leveransvillkor: FOB, EXW；.
Accepterad betalningsvaluta: USD, EUR, HKD, CNY;
Accepterad betalningstyp: T/T, L/C, MoneyGram, PayPal, Western Union, Escrow;
Språk som talas: Engelska, Kinesiska
Vilka produkter är stansade?
- Stansningsprocessen är lämplig för en mängd olika material, inklusive metall, plast, papper, tyg, skum, trä och kompositer.
Fördelar med metallkupolteknik:
- Hållbarhet: Metallkupoler är mycket tåliga och klarar miljontals aktiveringar utan att gå sönder. Detta gör dem idealiska för användning i enheter som används ofta, t.ex. tangentbord och knappsatser.
- Konsistens: Metallkupoler ger ett konsekvent taktilt svar, vilket innebär att användarna kan lita på samma feedbacknivå varje gång de trycker på en knapp. Detta kan förbättra användarupplevelsen och precisionen.
- Kostnadseffektivitet: Metallkupoler är relativt billiga att tillverka, vilket gör dem till en kostnadseffektiv lösning för tillverkare.
Utrymmesbesparande: Metallkupoler är små och kan placeras nära varandra, vilket gör dem idealiska för användning i kompakta enheter. - Anpassning: Metallkupoler kan anpassas med olika former, storlekar och kraftkrav för att passa de specifika behoven hos en viss enhet eller applikation. Detta gör det möjligt för tillverkare att skapa unika användarupplevelser för sina produkter.
