Capacité
De la conception innovante à l'entretien méticuleux, nous fournissons des résultats exceptionnels adaptés à votre vision.
I. Internationalized quality management system
Shanyo a créé un système numérique de contrôle de la qualité pour garantir la qualité des produits par des moyens innovants : Le laboratoire environnemental, grâce à un système de test multidimensionnel développé de manière indépendante, a augmenté l'efficacité des tests de fiabilité tels que le brouillard salin et le choc thermique de 40%, garantissant ainsi que la qualité des produits reste toujours à la pointe de l'industrie.
Les procédures de manipulation appropriées évitent la déformation ou l'endommagement des composants délicats, garantissant ainsi des forces d'actionnement et des réponses tactiles constantes.
II. R&D Innovation Capabilities and Technological Advantages
Feuilles et réseaux de dômes
Systèmes automatiques de laminage et d'inspection de la tôle DOME développés par l'entreprise elle-même, pour des solutions globales. Service interne de traitement des moules et de l'outillage pour une autoproduction complète.
Série Dôme Métallique
Recherche et développement indépendants et emboutissage de dômes métalliques faisant l'objet de plusieurs brevets. Fabriqué en acier inoxydable spécial de l'entreprise sud-coréenne POSCO et vérifié par la technologie d'essai de fatigue développée indépendamment, il a passé le test de durée de vie de 2 à 5 millions de cycles, avec des performances dépassant de loin les normes de l'industrie.
Pièces d'emboutissage de précision
Le système unique de conception intelligente CAD/CAM et l'algorithme d'analyse du flux de moulage permettent de contrôler la tolérance à ±0,005 mm, fournissant ainsi des composants clés pour des domaines tels que l'aérospatiale.
Plaques de guidage de la lumière de qualité optique
S'appuyant sur la technologie de pressage à chaud des moules laser développée indépendamment, l'uniformité de l'efficacité lumineuse atteint plus de 95%, brisant avec succès le monopole technologique international.
FPC Circuits flexibles
Tout en introduisant l'équipement d'Orbotech en Israël, l'algorithme d'optimisation des circuits développé de manière indépendante permet d'atteindre une largeur de ligne minimale de 25μm, favorisant la mise à niveau itérative de la technologie de l'électronique flexible.
Composants électroniques automobiles
Grâce à la technologie de résistance aux hautes températures certifiée par l'IATF16949, il peut fonctionner de manière stable dans des environnements extrêmes allant de -40°C à 125°C. Il s'appuie sur plus de 10 technologies de modification des matériaux développées de manière innovante par l'entreprise.
AVIS DES CLIENTS
III. Precision Stamping Service
Precision stamping is a highly accurate metalworking technique used to create custom-shaped metal parts with very tight tolerances, often using automated machinery and custom-designed dies. It is favored for its ability to produce parts with consistent quality and high precision, making it suitable for industries needing complex and accurate components.
Qingdao Shanyo Precision Electronic Technology Co., Ltd. has been deeply involved in the field of precision stamping for 20+ years, focusing on the research and development and mass production of high-precision metal domes, dome arrays and microelectronic components. Our 0.003mm tolerance control technology meets the stringent requirements of industries such as medical equipment, automotive electronics, and consumer electronics.
Shanyo has strict quality inspection standards, and we have passed ISO and RoHS inspection and certification. Our precision stamping services produce complex designs with high accuracy, ensuring each part meets exacting standards.
Why choose Shanyo’s precision stamping services?
Micron-Level Accuracy
Employing imported servo presses (30-200 tons) and advanced progressive die technology from Japan, South Korea, etc., ensuring repeat positioning accuracy of ±0.003mm, guaranteeing dimensional stability for high-precision electronic components.
Product innovation
Through the development of die structure design and proprietary surface treatment processes, the dome actuation lifespan is more than 5 million actuations . And develop and produce precision hardware stamping products made of stainless steel (SUS301), beryllium copper alloys, phosphor bronze, aluminum alloys and other materials.
Full-Process Quality Assurance
Equipped with CCD vision system, 100% online monitoring of various precision dimensional requirements of products.
IV. Automated Production System
Intelligent Assembly Solution for Electronic Components
The automated production system independently developed by Shanyo integrates precision stamping, die-cutting, SMT mounting and other processes to achieve the integrated assembly of metal snap domes and FPC, and the yield rate is increased to 99.8%.
1. Automated Precision Stamping and Die Cutting of Metal Snap Domes
hrough the automated precision stamping equipment, the shape of metal snap domes can be stamped out quickly and accurately on the metal sheet. This equipment ensures that each metal domes has the correct dimensions and shape with minimal tolerance, avoiding errors caused by human operation.
The automated die-cutting process ensures that the cut edges are clean, and the shapes are consistent, with less waste. Automation speeds up production, reducing human error and ensuring that each piece meets the required standards for assembly.
2. Precise Positioning and Efficient Assembly of Metal Dome Arrays
Automated equipment can accurately arrange the metal domes at a certain space and angle through a precise transmission and positioning system. It greatly improves the yield rate of metal dome arrays and reduces human error.
3. Precision Inspection · Intelligent Quality Control
Our company utilizes advanced CCD automatic dome inspection systems, equipped with high-resolution imaging and AI algorithms to achieve 360° defect detection with an accuracy of ±0.01mm. This ensures superior sealing performance and structural integrity for every product.
V. Precision Die Cutting
Die cutting is a processing technology that uses a die-cutting machine to cut materials into products of various shapes and sizes. It has the advantages of high efficiency, precision, and customization, and is widely used in various fields of manufacturing and life.
Die cutting adaptability means they are found in computers, computer accessories, electronics, automotive, aerospace, displays, furniture, appliances, toys, orthopedics, medical, instrumentation, lighting, office equipment, and metal manufacturing, to name a few.
Some die cut tape applications include bonding, joining, mounting, sealing, fastening, attaching, shielding, gaskets, shielding protection, fixed positioning, soundproofing, muting, and buffer insulation.
Precision die cutting is an automatic or semi-automatic process, it’s more efficient and faster in producing metal snap domes and other electronic components, The initial cost of precision die cutting is easily recouped by its efficiency, speed, and superior quality.
Why Choose Shanyo’s Die Cutting Tape?
Personnalisation
Die cutting tape can be customized according to specific needs and cut into various shapes and sizes to suit different application scenarios. This makes it better able to meet specific design requirements.
Accuracy
Through the die cutting process, the tape can be precisely cut into the desired shape and size, ensuring accuracy and consistency. This is important for applications that have strict size and shape requirements.
Efficacité
The processing process of die cutting tape is relatively fast and can be produced in large quantities to improve work efficiency. This is particularly important in some industries that require extensive use of tape, such as electronic manufacturing, packaging, etc.
Adaptability
Die cutting tape can be adapted to various substrates and adhesives, and the appropriate materials can be selected according to different applications. For example, some special surfaces or environmental conditions may require the selection of specific adhesives or substrates.
Aesthetics
Die cutting tape can provide a neat, precise appearance, making the fit more beautiful. In some fields that focus on product appearance, such as consumer electronics, automobiles, etc., this may be an important consideration.
Functionality
Some die cutting tapes have special functions, such as light-blocking, conductive, waterproof, etc. Depending on the specific application needs, choosing a die cut tape with corresponding features can provide better performance.