Custom dome arrays(dome sheets) on sheets Supplier in China
Custom dome arrays(dome sheets)
Shanyo offers custom dome arrays metal dome switch are pre-loaded polyester dome carriers backed with pressure-sensitive adhesive. We assemble metal dome array with the dome style and quantity of your choice, In the mold shop, stamp out the dome product molds you need and place them in the dome shop, cut to your specific size and shape. In addition, we can place different sizes, shapes, and forces of metal domes on the same array.
We can accommodate a dome array of a range of unique requests, including cutouts for other components on the board. Or, if your application requires high actuation forces, we manufacture a stacked metal dome array. In this configuration, we place two domes on each other per position. This double metal dome array switch design not only enhances the overall durability and responsiveness of the switches but also ensures tactile feedback that meets the demands of rigorous usage. Our engineering team is dedicated to customizing each dome array to fit the specific mechanical and electrical requirements of your project, whether it involves varying dome sizes, different actuation forces, or unique geometric specifications.
Additionally, we understand the importance of seamless integration in modern electronics. Therefore, we offer precision fitting services that align the dome arrays perfectly with your PCB layout, minimizing any risk of misalignment during assembly. Our commitment to quality means that each dome array undergoes rigorous testing to guarantee optimal performance and reliability in your application.
Whether you require a simple, single-layer dome array or a more complex, multi-layer configuration, we are prepared to deliver a solution that not only meets but exceeds your expectations. Let’s collaborate to bring your innovative designs to life, providing the tactile solutions you need while ensuring the utmost efficiency and craftsmanship in every array we produce.
The standard carrier material utilized is polyester unless an alternative material is specified. The placement of the array is both efficient and straightforward. Peel off the backing, align the array, and apply it to your circuit board or membrane(membrane switch). By placing all domes simultaneously, you can substantially decrease production time.
Shanyo’s custom dome arrays are manufactured exclusively in Qingdao, China, adhering to our precise specifications to guarantee that you receive a product of the highest quality with consistent characteristics with every order.
Note: Typical tape material thicknesses used are 0.002″, 0.003″, and 0.004″.When selecting tape for specific applications, it’s essential to consider both the thickness and the intended use, as these two factors can significantly impact performance. For instance, a thickness of 0.002″ is often favored for lightweight applications, where flexibility and conformability are crucial. In contrast, the 0.003″ thickness tends to strike a balance between durability and adaptability, making it suitable for a variety of tasks, including packaging and insulation.
The 0.004″ thick tape provides additional strength and is typically employed in more demanding environments where increased resistance to wear and tear is necessary. It’s not uncommon to see this thicker tape used in construction or heavy-duty repair tasks, where its robustness adds an extra layer of reliability.
Moreover, environmental factors should also be taken into account. Tapes used in high-temperature settings or outdoor conditions may require specific materials that can withstand such extremes, regardless of thickness. Understanding the properties of each tape type will ensure optimal performance for the intended application and help avoid issues such as adhesive failure or material degradation over time.
Custom dome arrays for automated attachment equipment
Shanyo’s engineers have successfully developed innovative Metal Dome Automatic attachment equipment, specifically designed for custom dome arrays, This cutting-edge technology provides a one-stop solution for our clients, streamlining the attachment process. With this equipment, manufacturers experience significant time and labor savings, greatly enhancing operational efficiency. The automation reduces the likelihood of defects, ensuring higher quality output. By implementing our advanced systems, businesses can optimize their production lines, reduce costs, and improve overall productivity, making Shanyo a leader in automated solutions for dome assembly. Experience unparalleled efficiency with us!
To design a Custom dome array, here’s what we need from you:
- A drawing/print of your part, including the overall size, dome part numbers, locations of domes, and cutouts.
- Estimated annual usage of the part.