Возможности
Precision Engineering. Advanced Manufacturing. Consistent Quality.
I. International Quality Management System
Shanyo has established a comprehensive quality management system supported by digital inspection, automated testing, and process control. AIKOH force measurement systems are used for precise actuation-force testing, while our in-house laboratory supports reliability evaluations including salt spray, thermal shock, and environmental testing.
From incoming materials to in-process inspection and final verification, strict quality controls help ensure dimensional accuracy, consistent actuation characteristics, durability, and reliable performance across production batches.
II. R&D & Engineering Capabilities
Dome Arrays & Dome Sheets
Self-developed automated dome array assembly and inspection systems support precise positioning, efficient production, and consistent quality. In-house tooling and mold manufacturing further strengthen process control from prototyping through mass production.
Металлические купола
Shanyo develops and manufactures precision metal domes using carefully selected stainless steel materials, including materials from POSCO. Proprietary tooling, precision stamping, and durability testing enable stable tactile performance and long operating life for demanding applications.
Precision Stamped Components
Advanced tooling design, CAD/CAM engineering, and precision stamping processes enable tight dimensional control for complex metal components. Our engineering team supports material selection, tooling development, process optimization, and high-volume production for demanding electronic applications.
Optical-Grade Light Guide Plates
Shanyo develops precision light guide plate solutions using controlled molding and optical processing technologies to achieve consistent light distribution and reliable performance for electronic display and interface applications.
Flexible Printed Circuits (FPCs)
Advanced manufacturing and circuit optimization capabilities support fine-line FPC designs for compact and space-constrained electronic applications. Our engineering and production capabilities enable reliable integration with metal domes, dome arrays, and other interface components.
Автомобильные электронные компоненты
Our automotive manufacturing capabilities are supported by an IATF 16949-certified quality management system. Material selection, precision forming, and reliability validation help components maintain stable performance under demanding temperature, durability, and operating conditions.
What Our Customers Say
III. Precision Stamping Capabilities
With more than 20 years of manufacturing experience, Shanyo specializes in precision stamping for metal domes, miniature metal components, and custom precision parts. Our capabilities cover material selection, tooling development, prototyping, precision stamping, inspection, and volume production.
Supported by IATF 16949 and ISO 13485 quality management systems, our precision manufacturing processes serve demanding applications across automotive electronics, medical devices, consumer electronics, and industrial equipment.
With more than 20 years of manufacturing experience, Shanyo specializes in precision metal stamping, metal domes, dome arrays, and precision stamped components. Our integrated capabilities in tooling, stamping, automated assembly, and quality control support demanding applications across automotive, medical, and consumer electronics.
Shanyo’s quality management systems are certified to IATF 16949:2016 and ISO 13485:2016, supporting rigorous quality control for automotive and medical applications. Our precision manufacturing and inspection processes help ensure consistent quality, dimensional accuracy, and reliable performance throughout production.
Почему стоит выбрать услуги прецизионной штамповки Shanyo?
Высокоточное производство
Advanced servo presses, progressive tooling, and precision process control enable stable dimensional performance for complex, high-precision metal components across prototype and volume production.
Materials & Process Engineering
Our engineering team supports tooling optimization and precision stamping across materials including SUS301 stainless steel, beryllium copper, phosphor bronze, aluminum alloys, and other application-specific materials.
Обеспечение качества всего процесса
CCD vision inspection and dimensional measurement systems support consistent quality throughout production. Critical dimensions and performance characteristics can be monitored according to customer drawings, specifications, and application requirements.
IV. Automated Manufacturing & Assembly
Integrated Automation for Metal Domes & Dome Arrays
Shanyo’s automated manufacturing systems integrate precision stamping, die cutting, dome positioning, assembly, inspection, and other key processes. These capabilities reduce manual handling, improve repeatability, and support efficient production of metal domes, dome arrays, and integrated FPC/PCB assemblies.
1. Automated Precision Stamping & Die Cutting
Automated precision stamping and die-cutting equipment enables consistent geometry, dimensional control, and clean edge quality while reducing variation associated with manual processing. Integrated automation improves repeatability, production efficiency, and process stability, supporting reliable quality from prototype runs to high-volume production.
2. Precision Positioning & Dome Array Assembly
Automated positioning systems place metal domes at controlled locations and orientations for accurate dome array assembly. This improves repeatability, reduces manual handling, and supports consistent performance across production batches.
3. Precision Inspection & Intelligent Quality Control
High-resolution CCD vision systems support automated inspection of critical dimensions, positioning, appearance, and assembly quality. Digital inspection data enables faster defect detection and improved process consistency throughout production.
V. Precision Die Cutting Capabilities
Shanyo provides precision die-cutting solutions for functional films, adhesive materials, insulation layers, shielding materials, and other components used in electronic assemblies. Our processes support complex geometries, tight dimensional requirements, and consistent high-volume production.
Precision die-cut components are widely used in consumer electronics, automotive electronics, medical devices, displays, communication equipment, and other precision assemblies where dimensional consistency and reliable material performance are critical.
Die-cut functional materials support bonding, sealing, insulation, EMI shielding, cushioning, vibration reduction, and component positioning. Materials and adhesive structures can be tailored to specific mechanical, electrical, thermal, and environmental requirements.
With automated equipment, precision tooling, and controlled production processes, Shanyo delivers consistent die-cut components for both prototype and volume production. Our engineering team supports material selection, structural optimization, and process development to meet specific dimensional, functional, and assembly requirements.
Precision Die-Cutting Capabilities
Custom Die-Cutting
Materials can be die-cut into custom shapes, dimensions, and structures based on customer drawings and assembly requirements.
Precision & Repeatability
Controlled tooling and automated processing help maintain dimensional consistency across high-volume production.
Application-Specific Materials
Adhesive, insulating, shielding, protective, and other functional materials can be selected to meet specific electrical, mechanical, and environmental requirements.