Custom Die Cut Foam
Shanyo provides die cut foam with customized cutting shapes and configurations for various applications and industries. We are an die cut foam expert and a leading supplier of die cut foam components. Many substrates can be used in closed-cell and open-cell configurations. According to your application, we will find a foam solution that meets your needs.
By providing custom die cut foam through Shanyo, you will enjoy the following benefits：
- The overall decline in manufacturing costs
- Free to focus on other production areas
- Deliver ready-to-use foam components
- Eliminate rework and scrap costs
- 100% available die cut foam parts
- There is no production bottleneck for large foam parts orders
- Save mold repair costs
- Reduced machinery and maintenance costs
- Reliable supply of stock materials
Usually, we can use edge cut materials to reduce the cost of your molded parts further. Our fast quotation response time provides accurate and fast pricing information for your foam die cutting requirements.
Custom Die Foam lamination
Our custom foam die cutting lamination capabilities allow us to apply pressure-sensitive adhesives to specific areas of your die cut foam to meet your specific specifications. You can rely on Shanyo precision equipment and production technology to provide a consistent foam composition, and it is exactly what you need.
Custom Die Cut Foam
Die Cut Foam are used widely in many sectors such as automotive, building and construction, electrical appliances, furniture, office equipment, marine, transportation, and more as washers, gaskets, spacers, footers, sealers, insulators, pad and dampeners. The surface of die cut foam & rubber can come with or without adhesive.There are many types of foam materials to suit your applications:-CR Sponge (Chloroprene rubber sponge) EPDM Foam (Ethylene Propylene Diene Monomer foam) EVA (Ethylene vinyl acetate foam) PE Foam (Polyethylene foam) PU Foam (Polyurethane foam)
How Can We Help?
In addition to our Quote Form, we are always available for an in-person meeting or conference call to discuss the design and project in greater detail.
SHANYO’s sales force extends across the entire country, so please contact us directly and we will put you in touch with your local sales representative. Complimentary samples of our products are also available upon request.
We have a team of skilled engineers ready to support you in your product development journey from prototyping to production.
When you’re ready to start your next project, simply upload your 3D CAD design files, and our engineers will get back to you with a quote as soon as possible.
200,000+ Unique parts produced
3000+ Companies served
60+ Countries shipped
20+ Years of Experience
カスタマイズ性
Die cut foam can be customized according to specific needs and cut into various shapes and sizes to suit different application scenarios. This makes it better able to meet specific design requirements.
Accuracy
Through the die cutting process, the foam can be precisely cut into the desired shape and size, ensuring accuracy and consistency. This is important for applications that have strict size and shape requirements.
Efficiency
The processing process of custom die cut foam is relatively fast and can be produced in large quantities to improve work efficiency. This is particularly important in some industries that require extensive use of foam, such as electronic manufacturing, packaging, etc.
Adaptability
Die cut foam can be adapted to various substrates and adhesives, and the appropriate materials can be selected according to different applications. For example, some special surfaces or environmental conditions may require the selection of specific adhesives or substrates.
Aesthetics
Die cut foam can provide a neat, precise appearance, making the fit more beautiful. In some fields that focus on product appearance, such as consumer electronics, automobiles, etc., this may be an important consideration.
Functionality
Some die cut foam have special functions, such as light-blocking, conductive, waterproof, etc. Depending on the specific application needs, choosing a Die cut foam with corresponding features can provide better performance.
Cost Effectiveness
In mass production, the custom and processing costs of die cut foam are relatively low, especially when large quantities of foam of the same shape and size are required.
In summary, die cut foam is chosen to meet specific needs and improve efficiency and adaptability, while achieving better appearance and functionality. The specific choice will depend on factors such as application scenarios, technical requirements, and economic considerations. If you could provide more background information or a specific application, I could explain in more detail why die cut foam would be appropriate in that situation.
Let our die cut designers work with you to plan your die cut foam requirements and optimize the number of identical shapes on the board for maximum usable quantity. As a custom die cut foam manufacturer, Shanyo can provide various adhesive solutions in various colors, shapes, sizes, lengths, and thicknesses. contact us!
Characteristics of die cut products
Efficient and fast
Due to the use of mechanized and automated production, die-cut products have the characteristics of high production efficiency, stable product quality, and controllable costs. At the same time, it can be produced and processed in large quantities and is suitable for large-scale production.
High precision
Die-cutting products can achieve precise control of product size, shape, and dimensions, and can meet the accuracy requirements of plate angle, roundness, hole spacing, etc. Diversified product processing can be achieved through different die-cutting molds.
Customizable
Die-cutting products can be flexibly customized, and die-cutting molds can be designed and produced according to product requirements to meet the different needs of printing, packaging, electronics, toys, medical, and other industries.
Comsumer
フィットネスウェアラブル
インダストリアル
メディカル
航空宇宙
ミリタリー
What are the Processes for Die Cut Products?
Because the die cutting process is simple, it is suitable for small or large-batch production. In industrial applications, the machine may be located directly downstream, and the starting material may be the output product of a previous process. Die cutting machines also have many features that make them a versatile and useful asset. In addition to cutting, it can perform other operations such as shaping, perforating, and scoring. The process is accomplished in a single or series of strokes on a press.
Flatbed, rotary, and semi-rotary die-cutting machines are considered industrial-scale die cutting machines and are designed for thicker, stiffer substrates and are capable of producing parts quickly Because the die-cutting process is simple, it is suitable for small or large-batch production. In industrial applications, the machine may be located directly downstream, and the starting material may be the output product of a previous process. Die cutting machines also have many features that make them a versatile and useful asset. In addition to cutting, it can perform other operations such as shaping, perforating, and scoring. The process is accomplished in a single or series of strokes on a press. Flatbed, rotary, and semi-rotary die-cutting machines are considered industrial-scale die cutting machines and are designed for thicker, stiffer substrates and are capable of producing parts quickly die cutting.
Basic Die Cutting Process
Die Cut Foam
Die cutting comes in many shapes and forms, and here are three main processes for you so you can determine which die cutting process to use for your custom labels. The three processes we will explore below are flatbed, rotary, and semi-rotary.
Flatbed Die Cutting
Flat die cutting is a fast, efficient, and cost-effective way to produce simple parts. The process includes the use of a steel ruler mold, which consists of a series of metal strips or blades, the shape of which meets the parameters of the required parts. The cutting mold is connected to a hydraulic press or a mechanical press. Place the plate with a groove in the shape of the part as a female mold or a lower mold with an ejection material. The cutting action includes stacking the raw materials on the board and squeezing the mold and the board together.
Flatbed die-cutting machines use hydraulic presses and other lifting systems to press the die against a sheet of material. Generally speaking, flatbed die cutting is used for low-volume projects and larger-sized products. Flatbed molding machines tend to be better suited for heavier materials over 1/8 inch thick, such as felt, fiber, fabric, and metal, than most label materials.
Since it is a simple process, die cutting is suitable for low or high-volume manufacturing. In industrial applications, the machine may be located directly downstream, while the starting material may be the outgoing product from a preceding process. The die cutting machine also has many capabilities, making it a versatile and useful asset. It can perform other operations aside from cutting, such as forming, perforating, and scoring. The process is done on a press through a single or series of strokes. Flatbed, rotary, and semi-rotary die cutters are considered industrial-scale die cutting machines, designed for thicker and more rigid substrates able to produce parts at a fast turnaround. Meanwhile, manual and digital die cutting equipment are utilized to create simple and accessory parts. Its production rate is relatively slower and therefore suitable for low-volume orders.
The flatbed die cutting method is suitable for cutting thicker paper or multiple sheets of paper because it can exert greater force. A variety of materials can be processed using a flatbed die-cutting machine, and soft and semi-hard materials of different thicknesses can be processed. Flat die-cutting can be used for batch or semi-mass production, suitable for processing small production orders and large parts. Several sub-processes must be completed to use flat die-cutting to produce high-quality finished parts, as described below:
Flatbed Die Cutting Machine
Rotary and Semi Rotary Die Cutting
Both rotary and semi-rotary types use rollers to feed long rolls and sheets of flexible material through the machine so they can be attached to the rolling dies of magnetic rollers and cut into the material.
Shanyo engineers found the half-rotation to be better suited for cutting labels because its design makes it more efficient at sharing custom labels. In the semi-rotary process, the cylindrical die rolls in a single direction, but the press moves the web back and forth as it cuts, allowing the printer to make multiple cuts on the web using a single roller. This process reduces the number of times the web needs to pass through the die-cutting system. Complete more complex cuts faster than standard rotary settings and improve turnaround time on print projects. After the roll is cut, the excess material is pulled away, leaving only the label.
Rotary and semi-rotary die cutting machines can use either solid molds or flexible molds.
A solid mold is a steel cylinder with the design built into the mold body, while a flexible mold is a thin steel plate that is bent around a magnetic cylinder. This makes flexible molds cheaper, which is great for businesses looking for custom molds for their labels.
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お問い合わせ
貴社は商社ですか、それとも製造業ですか？
- 私たちはプロのメタルドームメーカーです、私たちは自社工場を持っています、私たちは中国の青島に拠点を置いています、山陽精密電子技術有限公司は、携帯電話やデジタル製品部品の専門メーカーです。2004年に設立され、200人以上の従業員がいます。主な業務は家電、リモコン、携帯電話、自動車、医療、スマート製品、アウトドア製品などに応用されている。主な製品は、メタルドームアレイ、リモコンボタン、型抜き、LGF、UVバンプ、FPC、パネルボタン、PCBライン、薄膜フレキシブルラインなどです。青島工場の敷地面積は3500平方メートル以上。現在、深圳、上海、台湾、マレーシア、シンガポールに事務所があり、グローバルマーケティング戦略を全面的に実施している。南ヨーロッパ（10.00%）、国内市場（10.00%）、北ヨーロッパ（10.00%）、中央アメリカ（10.00%）、西欧（10.00%）、東欧（10.00%）、南米（10.00%）、北米（10.00%）、南アジア（5.00%）、東南アジア（5.00%）、東アジア（3.00%）、オセアニア（3.00%）、中近東（2.00%）、アフリカ（2.00%）。オフィスには総勢約51～100名が在籍しています。.
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メタルドーム技術の利点
- 耐久性：メタルドームは耐久性が高く、数百万回の作動にも故障せずに耐えることができます。このため、キーボードやキーパッドなど、頻繁に使用される機器に最適です。.
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省スペース：メタルドームは小型で、近くに設置できるため、コンパクトな機器に最適です。. - カスタマイズ：メタルドームは、特定のデバイスやアプリケーションの特定のニーズに合わせて、さまざまな形状、サイズ、力の要件でカスタマイズすることができます。これにより、メーカーは自社製品のユニークなユーザー体験を作り出すことができます。.
