Conductive film with metal dome array with bumps (Plunger)
Features:
Long life
Low cost
High reliability
Easy assembly
Low resistance
Corrosion resistance
Good hand feeling, etc.
Advantage:
OEM / ODM
Free sample
Fast delivery
Good quality
24 hours online service
Factory direct sales wholesale
Support customization (color/ shape/ size/ material)
Metal dome array and sheet (dome arrays) is a PET sheet containing a metal dome, which is used as a switch on circuit boards such as PCB or FPC and plays an important role between the user and the instrument. The function of the tactile switch. Can be easily peeled off the release paper and stuck on the circuit board as a switch for electronic equipment. Therefore, from the perspective of metal shrapnel encapsulation, it also requires a ” Peel & Place metal dome”. You can place one or more metal domes in each array depending on the design purpose, mostly in the same number and position as the PAD of the circuit board to which it will be posted.
Dome Arrays are the most cost-effective simple switching solution with a superior tactile interface between your device and the user. It has a nice click feel compared to the membrane polyester switches previously used. Due to the use of metal domes, it also lasts longer compared to polymer dome sheets.
The metal dome contacts on the array (sheet) sit above the contact points on the PCB. When the metal dome is pressed, the center of the dome contacts the PCB and allows current to flow. This is how dome array switch work. Please click on our blog to learn How to Place a Metal Dome Array on a Circuit Board.
Dome sheet of various sizes can be manufactured and meet customer requirements. At present, the snap dome array we produce have the following basic types.
Used for: remote controls, MP3, MP4, GPS systems, electronic dictionaries, digital photo frames, etc.; mobile phones, PHS, cordless phones, handsets, walkie-talkies, etc. Digital electronic products with buttons…
Dome Array Features:
- Chemical resistance, weather resistance, and damage resistance;
- Ø 3 to Ø 6 mm, 100 g to 250 g driving force;
- Typical life span is greater than 1M cycles;
- You can choose the version with or without pits.
dome array switch advantages:
- Shorten production time and easy assemblyThe dome array is easy to assemble, and all domes can be placed on the PCB at the same time to shorten production time. The combination of automated processes will bring extremely low unit costs and improve production efficiency.
- Ensure qualityDome arrays can reduce quality issues associated with dome placement because these arrays or dome sheets prevent misalignment or misalignment of dome pads, upper domes, and double dome misalignment during assembly.
Single Layer Dome Array
Single-layer dome arrays are used in dome arrays. Metal dome contacts are attached underneath Maylar, a layer of adhesive PET film. On the lamella, each dome contact has an air hole for a nice click feel.
Double Dome Array
Double metal dome array switch are somewhat similar to single-layer dome arrays and are implemented with metal dome contacts attached underneath the Maylar. But the pads in the double-dome array are attached underneath the metal dome contacts. The air paths function like air holes in the single layer, contributing to a nice clicky feel when pressing the dome contacts. In addition to this effect, the air channels help reduce the chance of damage to the PET film by metal dome contact burrs and prevent dust from entering the PET film.
Rubber Dome Array
The Mayler or EMI has a layer of rubber glue on top. It has special plastic properties that allow it to stick tightly to the keyboard or PCB.
EMI Printed Dome Array
EMI Printed Dome Array On top of a Mayler with metal dome contacts, silver paste or silver carbon paste is printed for ESD (Electrostatic Discharge Control). This helps reduce static electricity that can be harmful to other parts of your phone. Static electricity collects on the printed silver paste or silver carbon paste and is neutralized.
- EMI Single Layer
EMI is printed on top of a single layer metal dome array (dome array).
- EMI Double Layer
EMI printed on top of double-layer metal dome arrays (dome arrays)
LGF Dome Array
When Light Guide Film adds LGF to an existing regular double layer or EMI dome array, it becomes an LGF dome array. Can achieve a good light distribution effect.
Custom Dome Arrays
Shanyo engineers independently developed the automatic shrapnel attachment and assembly machine equipment, which is more convenient, less troublesome, more accurate, and faster than manual labor. The metal shrapnel is independently developed and stamped and has multiple patents. Order now.
Metal dome Array(Sheet)
This product is extensively used in various electronic devices, such as mobile phones, cameras, computers, remote controllers, printers, game consoles, smart wearables, financial terminals, medical equipment, mechanical devices, sports gear, home appliances, automotive electronics, and more.
Metal Dome Button remote control
Remote Control Buttons Metal Dome
PC Button Metal Dome
PS Remote Control Dome Array
Car Button Metal Dome
Industrial Equipment Control Panel Dome Array
Satellite Phone (Intercom Keys) DOME SHEET+ UV Bumps
Metal dome design principle
Our Metal Dome Array Machining Services Shanyo’s custom Metal Dome(Snap Dome) services are the solution for engineers, product developers, and designers requiring prototyping and low-volume production. From simple to intricate designs with tight tolerances;
Shanyo’s ISO 9001 quality management system certification ensures excellence. A professional design and technical team, gets the drawings to communicate, and determine the plan. Our fast machining capabilities promise quality custom-machined parts delivered within 1 day.
According to the needs of different product structures and grades
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Dome Array Specifications
- Structure: Double Layers
- Material: Rubber glue + Mylar + Adhesive + Spacer + Adhesive + metal dome
- Color: Mylar: transparent; Spacer: white or transparent
- Thickness: Mylar: 0.05mm; Spacer: 0.075mm
- Available Domes: c-series, F-series, T-series
- Operating & Storage Temprature: 5-125℃
Various specifications of metal dome are available:
- Triangle Metal Dome;
- Cruciform Metal Dome;
- Four Legs Tactile Domes
- Circular/ Round Metal Dome;
- Oblong/ Rectangle Metal Dome;
- Ellipse/ Round Waist Metal Dome;
- Circle / Round Metal Dome With Holes;
- Four Leg Metal Domes with Center Hole;
- Customized metal dome (color/ shape/ size, material, etc.).
Metal Dome Array Classification
- Transparency: Better alignment
- White: generally used with light guides (reflective)
- Black: generally used to block out light (obscuring the content)
- Yellow: it belongs to high-temperature resistant material (can exceed SMT high-temperature effect for a short time)
- Silver screen: grounding anti-static effect Transparency: Better alignment
- White: generally used with light guides (reflective)
- Black: generally used to block out light (obscuring the content)
- Yellow: it belongs to high-temperature resistant material (can exceed SMT high-temperature effect for a short time)
- Silver screen: grounding anti-static effect
Order Metal Dome Array Machining Parts Online: Easy &Fast
Instant Quotation
Online Annotation
All-in-One Project Management
Team Collaboration
Services
Why Choose Our Custom Dome Arrays Machining Service
Online Instant Quote & DFM Analysis
Fast and Reliable Delivery
Consistent High Quality
Professional Engineering Support
COMPANY CORE ADVANTAGE
Share innovation
actively communicate with domestic and foreign counterparts, cooperate, share technological achievements, constantly develop more new products to enrich the product catalog of enterprises, and strive to develop with old and new customers and colleagues in the industry who patronize our company.
Professional
The company specializes in the research development and production of metal shrapnel/pot pan disc and conductive film of metal shrapnel. It has very rich experience and can provide different shrapnel solutions according to customers ‘needs.
Overseas Quality
Since its establishment, it has been keeping pace with the times, improving the quality of metal shrapnel and conductive film of metal shrapnel to meet the harsh requirements of customers all over the world. The reliability and long-term stability of product quality have been continuously praised by foreign customers, and the quality has been rising steadily.
Rich products
from round, cross (four corners), waist round shrapnel to custom shrapnel, from single-layer structure, double-layer structure, EMI printing, Rubber structure.
Strict control
from the purchase of raw materials, mold design and production, product production, quality testing, packaging sales, and other aspects of strict operation by the requirements of ISO 9001:2015, to ensure the consistent reliability of products;
High-quality service
punctual delivery; free technical solutions and samples; quick response customers respond 1 hour after mail receipt; after-sales service 1 hour fast processing.
FAQs
Frequently Asked Questions
Q: What is dome array?
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A metal dome array consists of multiple small, convex metal domes arranged in a grid pattern on a thin polyester film. These domes act as momentary switches in electronic devices, providing tactile feedback when pressed. The polyester film serves as the substrate, holding the domes in place, while adhesive layers on the film allow the entire array to be securely mounted onto a circuit board or other surfaces.
Key points about metal dome arrays:
- Material Composition:
– Metal Domes: Usually made from stainless steel or other conductive metals, these domes act as the contact points in the switch.
– Polyester Film: Typically made from PET (Polyethylene Terephthalate), this film provides a flexible and durable base for the domes.
– Adhesive Layer: Ensures the array stays in place and adheres well to the underlying surface.
- Functionality:
– When a dome is pressed, it deforms and makes contact with a circuit beneath it, completing the circuit and sending an electronic signal.
– Upon release, the dome returns to its original shape, breaking the circuit and resetting the switch.
- Applications:
– Commonly found in keyboards, remote controls, and other devices that require a tactile interface.
– Used in consumer electronics, automotive controls, medical devices, and more.
This combination of materials and structure makes metal dome arrays a reliable and widely used solution for tactile switches in various electronic applications.
Q: What Are Tactile Dome Switches?
Tactile dome switches, often known as tactile buttons, are essential components in membrane switch designs. These discrete, dome-shaped elements provide a reliable and responsive user experience.
Key Features:
– Dome Shape: Each switch is designed as a dome, allowing for a natural and comfortable pressing action.
– Conductive Pad: At the base of each dome, a conductive pad is integrated, which makes contact with circuit traces on the membrane when pressure is applied.
– User Feedback: The tactile response provides users with a noticeable click, enhancing the overall interactive experience.
Applications:
Tactile dome switches are widely used in various devices, including:
– Consumer Electronics: Keypads for remote controls, calculators, and audio devices.
– Appliances: Control panels for kitchen and household appliances.
– Industrial Equipment: Interfaces for machinery and control systems.
These switches combine functionality with user-friendly design, making them a popular choice in many applications. If you’re interested in incorporating tactile dome switches into your project, feel free to reach out for more information!
Q1: Are you a Trading Company or Manufacturing?
- We are a Professional Metal dome manufacturer, we have our own factory, and we are based in Qingdao, China, Shanyo Precision Electronic Technology Co., Ltd. is a professional manufacturer of mobile phones and digital product components. It was established in 2004 and has more than 200 employees. The main business is applied in consumer electronics, remote controls, mobile phones, automobiles, medical care, smart products, outdoor products, etc. The main products are metal dome array, Remote control buttons, die cutting, LGF, UV bumps, FPC, panel buttons, PCB lines, thin film flexible lines, etc. The Qingdao factory covers an area of more than 3,500 square meters. Currently, it has offices in Shenzhen, Shanghai, Taiwan, Malaysia, and Singapore, fully implementing the global marketing strategy. sell to Southern Europe (10.00%), Domestic Market (10.00%), Northern Europe (10.00%), Central America (10.00%), Western Europe (10.00%), Eastern Europe (10.00%), South America (10.00%), North America (10.00%), South Asia (5.00%), Southeast Asia (5.00%), Eastern Asia (3.00%), Oceania (3.00%), Mid East (2.00%), Africa (2.00%). There are a total of about 51-100 people in our office.
Q2. How do I request samples of your products?
- Stock Samples: If you paid the freight cost, we could provide free samples for you.
- Customized Samples: We will offer you 5 pcs free samples after we receive the setup cost.
- To request product samples, please email us at shanyonod@shanyo.com.
Q3.How do I request a quote?
- You can easily request a quote by filling out our Quote Form, or by sending us an e-mail at shanyonod@shanyo.com.
Q4. how can we guarantee quality?
- We process and produce products in strict accordance with the list of raw materials.
- Many of our engineers have many years of experience and are very responsible.
Always a pre-production sample before mass production;
Always final Inspection before shipment.
And video confirmation of packing with the customer.
Q5. Can you offer OEM Service?
- Surely Okay, we have Seasoned OEM service experience.
Q6. what is the Lead time of the sample?
- It takes 2-7 working days depending.
Q7. How fast can I get the Quotation?
- 30 mins ~ 24 Hours depends.
Q8. How to place an order?
- Please tell us your material, artwork design, logic circuit schematic diagram, size, surface, usage, etc. It is best to send us the design drawings or samples and other detailed data, and then we will customize the metal dome and metal dome array according to your requirements.
Q9. What services can we provide?
Accepted Payment Currency: USD, EUR, HKD, CNY;
Accepted Payment Type: T/T, L/C, MoneyGram, PayPal, Western Union, Escrow;
Language Spoken: English, Chinese
Q10. What products are die-cut?
- The die-cutting process is suitable for a variety of materials, including metal, plastic, paper, fabric, foam, wood, and composites.
Q11. Advantages of metal dome technology:
- Durability: Metal domes are highly durable and can withstand millions of actuations without failure. This makes them ideal for use in devices that are used frequently, such as keyboards and keypads.
- Consistency: Metal domes provide a consistent tactile response, which means that users can rely on the same level of feedback every time they press a button. This can improve user experience and accuracy.
- Cost-effectiveness: Metal domes are relatively inexpensive to manufacture, which makes them a cost-effective solution for manufacturers.
Space-saving: Metal domes are small and can be placed close together, which makes them ideal for use in compact devices. - Customization: Metal domes can be customized with different shapes, sizes, and force requirements to suit the specific needs of a particular device or application. This allows manufacturers to create unique user experiences for their products.
Metal Dome Contact Details
Address:
Factory Address NO.1
QINGDAO SHANYO PRECISION ELECTRONIC TECHNOLOGY CO., LTD.
ADD:NO.20.TIANHE INDUSTRIAL WEIHE ROAD QINGDAO E﹠TZONE QINGDAO CHINA
Factory Address NO.2
QINGDAO SHANYO SHINE WE TECHNOLOGY CO., LTD.
Room 201, Building 1, No.138 Songgang Road,Qingxi Town, Dongguan City, Guangdong Province
Factory Address NO.3
QINGDAO SHANYO Wontop Group(Vietnam)Co.,Ltd
{Công Ty TNHH Tập Đoàn WONTOP (VIỆT NAM)}
Đại chỉ : Thôn An Lạc, Xã Trưng Trắc, Huyện Văn Lâm, Tỉnh Hưng Yên
Factory Address NO.4
QINGDAO SHANYO RIZHAO SHANYO PRECISION ELECTRONIC TECHNOLOGY CO., LTD.
Shandong, China, 2665
Tel:
Terry Song
+86-18653253918
Candy Yan
+86-17865426805
Email:
shanyonod@gmail.com