Custom Die Cut Foam
Shanyo provides die cut foam with customized cutting shapes and configurations for various applications and industries. We are an die cut foam expert and a leading supplier of die cut foam components. Many substrates can be used in closed-cell and open-cell configurations. According to your application, we will find a foam solution that meets your needs.
By providing custom die cut foam through Shanyo, you will enjoy the following benefits：
- The overall decline in manufacturing costs
- Free to focus on other production areas
- Deliver ready-to-use foam components
- Eliminate rework and scrap costs
- 100% available die cut foam parts
- There is no production bottleneck for large foam parts orders
- Save mold repair costs
- Reduced machinery and maintenance costs
- Reliable supply of stock materials
Usually, we can use edge cut materials to reduce the cost of your molded parts further. Our fast quotation response time provides accurate and fast pricing information for your foam die cutting requirements.
Custom Die Foam lamination
Our custom foam die cutting lamination capabilities allow us to apply pressure-sensitive adhesives to specific areas of your die cut foam to meet your specific specifications. You can rely on Shanyo precision equipment and production technology to provide a consistent foam composition, and it is exactly what you need.
Custom Die Cut Foam
Die Cut Foam are used widely in many sectors such as automotive, building and construction, electrical appliances, furniture, office equipment, marine, transportation, and more as washers, gaskets, spacers, footers, sealers, insulators, pad and dampeners. The surface of die cut foam & rubber can come with or without adhesive.There are many types of foam materials to suit your applications:-CR Sponge (Chloroprene rubber sponge) EPDM Foam (Ethylene Propylene Diene Monomer foam) EVA (Ethylene vinyl acetate foam) PE Foam (Polyethylene foam) PU Foam (Polyurethane foam)
How Can We Help?
In addition to our Quote Form, we are always available for an in-person meeting or conference call to discuss the design and project in greater detail.
SHANYO’s sales force extends across the entire country, so please contact us directly and we will put you in touch with your local sales representative. Complimentary samples of our products are also available upon request.
We have a team of skilled engineers ready to support you in your product development journey from prototyping to production.
When you’re ready to start your next project, simply upload your 3D CAD design files, and our engineers will get back to you with a quote as soon as possible.
200,000+ Unique parts produced
3000+ Companies served
60+ Countries shipped
20+ Years of Experience
Customizability
Die cut foam can be customized according to specific needs and cut into various shapes and sizes to suit different application scenarios. This makes it better able to meet specific design requirements.
Accuracy
Through the die cutting process, the foam can be precisely cut into the desired shape and size, ensuring accuracy and consistency. This is important for applications that have strict size and shape requirements.
Efficiency
The processing process of custom die cut foam is relatively fast and can be produced in large quantities to improve work efficiency. This is particularly important in some industries that require extensive use of foam, such as electronic manufacturing, packaging, etc.
Adaptability
Die cut foam can be adapted to various substrates and adhesives, and the appropriate materials can be selected according to different applications. For example, some special surfaces or environmental conditions may require the selection of specific adhesives or substrates.
Aesthetics
Die cut foam can provide a neat, precise appearance, making the fit more beautiful. In some fields that focus on product appearance, such as consumer electronics, automobiles, etc., this may be an important consideration.
Functionality
Some die cut foam have special functions, such as light-blocking, conductive, waterproof, etc. Depending on the specific application needs, choosing a Die cut foam with corresponding features can provide better performance.
Cost Effectiveness
In mass production, the custom and processing costs of die cut foam are relatively low, especially when large quantities of foam of the same shape and size are required.
In summary, die cut foam is chosen to meet specific needs and improve efficiency and adaptability, while achieving better appearance and functionality. The specific choice will depend on factors such as application scenarios, technical requirements, and economic considerations. If you could provide more background information or a specific application, I could explain in more detail why die cut foam would be appropriate in that situation.
Let our die cut designers work with you to plan your die cut foam requirements and optimize the number of identical shapes on the board for maximum usable quantity. As a custom die cut foam manufacturer, Shanyo can provide various adhesive solutions in various colors, shapes, sizes, lengths, and thicknesses. contact us!
Characteristics of die cut products
Efficient and fast
Due to the use of mechanized and automated production, die-cut products have the characteristics of high production efficiency, stable product quality, and controllable costs. At the same time, it can be produced and processed in large quantities and is suitable for large-scale production.
High precision
Die-cutting products can achieve precise control of product size, shape, and dimensions, and can meet the accuracy requirements of plate angle, roundness, hole spacing, etc. Diversified product processing can be achieved through different die-cutting molds.
Customizable
Die-cutting products can be flexibly customized, and die-cutting molds can be designed and produced according to product requirements to meet the different needs of printing, packaging, electronics, toys, medical, and other industries.
Verbraucher
Fitness Wearables
Industriell
Medizinische
Luft- und Raumfahrt
Militär
What are the Processes for Die Cut Products?
Because the die cutting process is simple, it is suitable for small or large-batch production. In industrial applications, the machine may be located directly downstream, and the starting material may be the output product of a previous process. Die cutting machines also have many features that make them a versatile and useful asset. In addition to cutting, it can perform other operations such as shaping, perforating, and scoring. The process is accomplished in a single or series of strokes on a press.
Flatbed, rotary, and semi-rotary die-cutting machines are considered industrial-scale die cutting machines and are designed for thicker, stiffer substrates and are capable of producing parts quickly Because the die-cutting process is simple, it is suitable for small or large-batch production. In industrial applications, the machine may be located directly downstream, and the starting material may be the output product of a previous process. Die cutting machines also have many features that make them a versatile and useful asset. In addition to cutting, it can perform other operations such as shaping, perforating, and scoring. The process is accomplished in a single or series of strokes on a press. Flatbed, rotary, and semi-rotary die-cutting machines are considered industrial-scale die cutting machines and are designed for thicker, stiffer substrates and are capable of producing parts quickly die cutting.
Basic Die Cutting Process
Die Cut Foam
Die cutting comes in many shapes and forms, and here are three main processes for you so you can determine which die cutting process to use for your custom labels. The three processes we will explore below are flatbed, rotary, and semi-rotary.
Flatbed Die Cutting
Flat die cutting is a fast, efficient, and cost-effective way to produce simple parts. The process includes the use of a steel ruler mold, which consists of a series of metal strips or blades, the shape of which meets the parameters of the required parts. The cutting mold is connected to a hydraulic press or a mechanical press. Place the plate with a groove in the shape of the part as a female mold or a lower mold with an ejection material. The cutting action includes stacking the raw materials on the board and squeezing the mold and the board together.
Flatbed die-cutting machines use hydraulic presses and other lifting systems to press the die against a sheet of material. Generally speaking, flatbed die cutting is used for low-volume projects and larger-sized products. Flatbed molding machines tend to be better suited for heavier materials over 1/8 inch thick, such as felt, fiber, fabric, and metal, than most label materials.
Since it is a simple process, die cutting is suitable for low or high-volume manufacturing. In industrial applications, the machine may be located directly downstream, while the starting material may be the outgoing product from a preceding process. The die cutting machine also has many capabilities, making it a versatile and useful asset. It can perform other operations aside from cutting, such as forming, perforating, and scoring. The process is done on a press through a single or series of strokes. Flatbed, rotary, and semi-rotary die cutters are considered industrial-scale die cutting machines, designed for thicker and more rigid substrates able to produce parts at a fast turnaround. Meanwhile, manual and digital die cutting equipment are utilized to create simple and accessory parts. Its production rate is relatively slower and therefore suitable for low-volume orders.
The flatbed die cutting method is suitable for cutting thicker paper or multiple sheets of paper because it can exert greater force. A variety of materials can be processed using a flatbed die-cutting machine, and soft and semi-hard materials of different thicknesses can be processed. Flat die-cutting can be used for batch or semi-mass production, suitable for processing small production orders and large parts. Several sub-processes must be completed to use flat die-cutting to produce high-quality finished parts, as described below:
Flatbed Die Cutting Machine
Rotary and Semi Rotary Die Cutting
Both rotary and semi-rotary types use rollers to feed long rolls and sheets of flexible material through the machine so they can be attached to the rolling dies of magnetic rollers and cut into the material.
Shanyo engineers found the half-rotation to be better suited for cutting labels because its design makes it more efficient at sharing custom labels. In the semi-rotary process, the cylindrical die rolls in a single direction, but the press moves the web back and forth as it cuts, allowing the printer to make multiple cuts on the web using a single roller. This process reduces the number of times the web needs to pass through the die-cutting system. Complete more complex cuts faster than standard rotary settings and improve turnaround time on print projects. After the roll is cut, the excess material is pulled away, leaving only the label.
Rotary and semi-rotary die cutting machines can use either solid molds or flexible molds.
A solid mold is a steel cylinder with the design built into the mold body, while a flexible mold is a thin steel plate that is bent around a magnetic cylinder. This makes flexible molds cheaper, which is great for businesses looking for custom molds for their labels.
Kostenloses Zeichnungsdesign erhalten
Kontakt
Sind Sie ein Handelsunternehmen oder eine Produktionsfirma?
- Wir sind ein professioneller Hersteller von Metalldomen, wir haben unsere eigene Fabrik, und wir sind in Qingdao, China, Shanyo Precision Electronic Technology Co, Ltd. ist ein professioneller Hersteller von Mobiltelefonen und digitalen Produktkomponenten. Das Unternehmen wurde 2004 gegründet und hat mehr als 200 Mitarbeiter. Das Hauptgeschäft wird in den Bereichen Unterhaltungselektronik, Fernbedienungen, Mobiltelefone, Automobile, medizinische Versorgung, intelligente Produkte, Outdoor-Produkte usw. betrieben. Die Hauptprodukte sind Metalldome-Array, Fernbedienungsknöpfe, Stanzformen, LGF, UV-Bumps, FPC, Panel-Knöpfe, PCB-Linien, flexible Dünnfilm-Linien, etc. Die Fabrik in Qingdao erstreckt sich über eine Fläche von mehr als 3.500 Quadratmetern. Derzeit hat das Unternehmen Niederlassungen in Shenzhen, Shanghai, Taiwan, Malaysia und Singapur und setzt die globale Marketingstrategie vollständig um. Wir verkaufen an Südeuropa (10.00%), den Inlandsmarkt (10.00%), Nordeuropa (10.00%), Mittelamerika (10.00%), Westeuropa (10.00%), Osteuropa (10.00%), Südamerika (10.00%), Nordamerika (10.00%), Südasien (5.00%), Südostasien (5.00%), Ostasien (3.00%), Ozeanien (3.00%), Mittlerer Osten (2.00%), Afrika (2.00%). In unserem Büro arbeiten insgesamt etwa 51-100 Personen.
Wie kann ich Muster Ihrer Produkte anfordern?
- Muster auf Lager: Wenn Sie die Frachtkosten bezahlen, können wir Ihnen kostenlose Muster zur Verfügung stellen.
- Kundenspezifische Muster: Wir bieten Ihnen 5 Stück kostenlose Muster an, nachdem wir die Einrichtungskosten erhalten haben.
- Um Produktmuster anzufordern, senden Sie uns bitte eine E-Mail an shanyonod@shanyo.com.
Wie kann ich ein Angebot anfordern?
- Sie können ganz einfach ein Angebot anfordern, indem Sie unser Angebotsformular ausfüllen oder uns eine E-Mail an shanyonod@shanyo.com schicken.
Wie können wir Qualität garantieren?
- Wir verarbeiten und produzieren Produkte unter strenger Einhaltung der Rohstoffliste.
- Viele unserer Ingenieure haben viele Jahre Erfahrung und sind sehr verantwortungsbewusst.
Vor der Massenproduktion wird immer ein Muster hergestellt;
Immer Endkontrolle vor dem Versand.
Und Video-Bestätigung der Verpackung mit dem Kunden.
Können Sie OEM-Service anbieten?
- Sicherlich okay, wir haben Erfahrung im OEM-Service.
Wie lange ist die Vorlaufzeit der Probe?
- Es dauert 2-7 Arbeitstage.
Wie schnell kann ich das Angebot erhalten?
- 30 Min. ~ 24 Stunden abhängig.
Wie kann ich eine Bestellung aufgeben?
- Bitte nennen Sie uns Ihr Material, Ihren Entwurf, Ihren Schaltplan, Ihre Größe, Ihre Oberfläche, Ihre Verwendung usw. Es ist am besten, uns die Design-Zeichnungen oder Proben und andere detaillierte Daten zu senden, und dann werden wir die Metall-Kuppel und Metall-Kuppel-Array entsprechend Ihren Anforderungen anpassen.
Welche Dienstleistungen können wir anbieten?
- Akzeptierte Lieferbedingungen: FOB, EXW；
Akzeptierte Zahlungswährung: USD, EUR, HKD, CNY;
Akzeptierte Zahlungsart: T/T, L/C, MoneyGram, PayPal, Western Union, Escrow;
Gesprochene Sprache: Englisch, Chinesisch
Welche Produkte werden gestanzt?
- Das Stanzverfahren eignet sich für eine Vielzahl von Materialien, darunter Metall, Kunststoff, Papier, Stoff, Schaumstoff, Holz und Verbundstoffe.
Vorteile der Metallkuppeltechnik:
- Langlebigkeit: Metalldome sind äußerst langlebig und können Millionen von Betätigungen ohne Ausfall überstehen. Daher eignen sie sich ideal für den Einsatz in Geräten, die häufig verwendet werden, wie z. B. Tastaturen und Tastenfelder.
- Konsistenz: Metallkuppeln bieten eine konsistente taktile Reaktion, was bedeutet, dass sich die Benutzer bei jedem Tastendruck auf das gleiche Maß an Rückmeldung verlassen können. Dies kann die Benutzererfahrung und die Genauigkeit verbessern.
- Kosteneffizienz: Metallkuppeln sind relativ kostengünstig in der Herstellung, was sie zu einer kosteneffizienten Lösung für Hersteller macht.
Platzsparend: Metallkuppeln sind klein und können dicht nebeneinander platziert werden, was sie ideal für den Einsatz in kompakten Geräten macht. - Individuelle Anpassung: Metallkuppeln können mit verschiedenen Formen, Größen und Kraftanforderungen angepasst werden, um den spezifischen Anforderungen eines bestimmten Geräts oder einer bestimmten Anwendung gerecht zu werden. Dies ermöglicht es den Herstellern, einzigartige Benutzererfahrungen für ihre Produkte zu schaffen.
